Sunday, October 18, 2009
Blush
Blush can be defined as a clouded discoloration normally found at gate locations, but they can be found anywhere on the part surface. These visually defective areas have very weak physical properties due to loose molecular structure.MACHINEEXCESSIVE INJECTION FILL SPEEDExplanation: The speed and pressure...
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12:57 AM
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Sunday, October 18, 2009
Contamination
Contamination can be defined as an imperfection in a molded part caused by the presence of a foreign object or material that is not part of the original molding compound.MACHINEOIL LEAKS AND GREASE DRIPSExplanation: It is common for most molders to allow small oil leaks to become big ones before they consider...
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12:52 AM
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Sunday, October 18, 2009
Jetting
Jetting can be defined as a ``snake-like'' pattern on the surface of a molded part, usually emanating from the gate area. It is indicative of an undesirable turbulence and splitting of the flow front.MACHINE EXCESSIVE INJECTION SPEED Explanation: Excessive injection speed (fill rate) will cause the molten...
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12:48 AM
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Sunday, October 18, 2009
Knit lines
Knit lines can be defined as the inability of two or more flow fronts to ``knit''together, or "weld", during the molding process. This normally occurs around holes or obstructions and causes locally weak areas in the molded part.MACHINELOW BARREL TEMPERATUREExplanation: When barrel temperatures are too...
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12:42 AM
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Sunday, October 18, 2009
Sink Mark
A Sink Mark can be defined as a depression, resembling a dimple or groove, caused by excessive localized shrinking of the material after the part has cooled.MACHINEBARREL TEMPERATURE TOO HIGHExplanation: If the barrel temperature is too high, the resin absorbs an excessive amount of heat and this increases...
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12:35 AM
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plastic,
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Sunday, October 18, 2009
Cracking and/or Crazing
Cracking and/or Crazing can be defined as a fracture or surface breakage in the material of a molded part, usually found in weld line areas, but also on the surface in general.MACHINEMOLDED-IN STRESSESExplanation: Although stress cannot be eliminated, excessive stress can be molded into the parts by using...
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12:31 AM
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Sunday, October 18, 2009
Warpage
Warpage can be defined as a dimensional distortion in a molded product after it is ejected from the mold at the end of the injection molding process. Warpage is sometimes called ``potato-chipping'' because the part tends to appear wavy.MACHINEINADEQUATE INJECTION PRESSURE OR TIMEExplanation: If too little...
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12:27 AM
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Sunday, October 18, 2009
Non-fill (shorts)
Non-fill can be defined as an incomplete molded part caused by insufficient material injected into the mold. Non-fill can be an extension of a flow line or knit line condition.MACHINEINSUFFICIENT MATERIAL IN HOPPERExplanation: The most common cause of non-fill is insufficient material being injected...
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12:21 AM
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Sunday, October 18, 2009
Burn marks
Burn marks can be defined as small dark brown or black discolorations on the surface of a molded part, usually found at the end of the material flow path or in blind pockets.MACHINE EXCESSIVE INJECTION SPEED OR PRESSUREExplanation: Injection speed and pressure determine how fast molten resin is injected...
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12:15 AM
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Sunday, October 18, 2009
Bubbles
Bubbles can be defined as a voided area trapped within a molded plastic part.It differs from a blister in that there is no surface protrusion with a bubble.Bubbles are usually caused by trapped gases or air pockets, but can also be caused by differential shrinking.MACHINE LOW INJECTION PRESSURE OR HOLD...
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12:09 AM
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